The Android build always talks to the Pi cross-origin -- a Capacitor webview serves the app from http://localhost, not from your domain -- so the browser sends a preflight OPTIONS first. It is not permitted to attach an Authorization header to that. Auth ran before anything else, so the preflight came back 401 and the real request was never attempted. There were no Access-Control-Allow-* headers either, so even a successful preflight would not have helped. Verified from an actual page before the fix: GET /api/sync and POST /api/tutor both "Failed to fetch" -- an opaque network error that points at the network rather than at middleware order. CORS now runs first and answers OPTIONS itself. Any origin is allowed by default, which is not a hole: the gate is a bearer token rather than a cookie, so a hostile page gains nothing from being allowed to send a request it cannot authenticate. HANKAN_ALLOWED_ORIGINS narrows it. backends/echo.ts is a keyless backend that reflects the request back in chunks. Deploying involves a container, a reverse proxy, a token, CORS and an SSE stream that has to survive compression -- five things that break independently, none of which involve Anthropic. HANKAN_TUTOR_BACKEND=echo proves all five from the phone before a key exists and before anything is billed. CI now runs the server that way, so the tutor endpoint is exercised over real HTTP rather than only against an injected mock. test/server/http.test.ts covers the preflight, the allow-origin header on real responses, Vary: Origin, that a bad token is still refused, and that the SSE stream parses and terminates with a done event. Verified end to end in a browser: the Pi configured through the settings panel, sync pushing 2 rows and a second sync moving 0 (the pushedAt watermark holding), the header switching from "local stand-in" to "connected", and a turn streaming back over SSE with the 8,859-character system prompt intact. Co-Authored-By: Claude Opus 5 <noreply@anthropic.com>
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